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QUALITY ENGINEERING PLATFORM

Every tool for
quality excellence
in one vault.

Spreadsheets, apps, and resources for Six Sigma, Lean, DMADV, Kaizen, and Reliability Engineering — built for practitioners by practitioners.

60+ Tools & Templates
8 Disciplines
40+ Stat Tests

Every methodology.
Every tool.

From Define to Control, from FMEA to Weibull — Quality Vault covers the full spectrum of modern quality and reliability engineering.

📊
Six Sigma
DMAIC methodology with complete toolsets for Define, Measure, Analyze, Improve, and Control phases.
SIPOCMSAGauge R&RProcess CapabilityFMEA
🔗
Lean Six Sigma
Combine waste elimination with variation reduction. VSM, 5S, Takt time, and OEE integrated with SPC.
VSM5S AuditOEETakt TimeKanban
🏗️
DMADV / DFSS
Design for Six Sigma — build quality in from the start. QFD, CTQ trees, transfer functions, and tolerance design.
QFDCTQ TreeTRIZPugh MatrixDOE
♻️
Kaizen
Continuous improvement events, A3 reports, rapid improvement worksheets, and Gemba walk tracking tools.
A3PDCA5 WhysFishboneGemba
📉
Reliability Engineering
FMEA, FTA, FRACAS, system reliability modeling, and life data analysis including Weibull distributions.
WeibullCrow-AMSAAFRACASFTARBD
🧮
Statistical Analysis
Full suite of parametric and non-parametric hypothesis tests, regression, DOE, and distribution analysis apps.
t-testANOVAMann-WhitneyChi-SquareRegression
📈
Control Charts
All major SPC chart types with Western Electric and Nelson rules auto-detection. Variables and attribute data.
X-bar RIMRp-chartCUSUMEWMA
🔬
Measurement Systems
Complete MSA toolkit — Gauge R&R (ANOVA & Average/Range), linearity, stability, and attribute agreement analysis.
Gauge R&RLinearityBiasAttribute MSA

Download. Open. Analyze.

Spreadsheets, interactive apps, and calculators ready to use on day one.

XLSX
Process Capability Calculator
Cp, Cpk, Pp, Ppk with histogram, normal probability plot, and automatic spec interpretation. Handles non-normal data with Johnson transformation.
APP
Gauge R&R (ANOVA Method)
Full crossed and nested Gauge R&R study with ANOVA decomposition, %Contribution, %Study Variation, and ndc output with visual components breakdown.
XLSX
FMEA Workbook
Design & Process FMEA with RPN calculation, risk matrix visualization, action tracking, and automatic high-RPN flagging per AIAG/VDA standards.
APP
Hypothesis Test Advisor
Guided wizard selects the right test for your data type, sample size, and assumptions. Runs the test and interprets p-values, effect sizes, and power.
XLSX
DOE Full Factorial Designer
2k and 3k full factorial designs with randomization, ANOVA, main effects and interaction plots, and optimized response surface output.
APP
Weibull Analysis App
2 and 3-parameter Weibull fit with MLE and median rank regression, B10/B50 life calculation, confidence bounds, and probability plot output.
XLSX
Value Stream Mapping Template
Current and future state VSM with automatic takt time, cycle time, and VA ratio calculations. Kaizen burst markers and improvement roadmap.
XLSX
QFD / House of Quality
Complete HOQ matrix with customer voice, engineering characteristics, correlation matrix, competitive benchmarking, and prioritization waterfall.
APP
OEE Calculator & Dashboard
Overall Equipment Effectiveness with Availability, Performance, and Quality decomposition. Pareto of losses and trend tracking by shift/line.

Parametric &
Non-Parametric
hypothesis tests.

Every test you need — from the classic two-sample t-test to Kruskal-Wallis and beyond. Each tool guides you through assumptions, runs the test, and explains the results.

Launch Test Advisor →
// SPC Control Charts

Every chart type, built-in rules.

Western Electric, Nelson, and WECO rules with automatic signal detection. Variables and attribute data. Phase I and Phase II analysis.

X̄R
X-bar & R Chart
Subgroup means and ranges. Classic variables chart for subgroup data n=2–10.
X̄S
X-bar & S Chart
Subgroup means and standard deviations. Preferred for larger subgroup sizes n>10.
IMR
Individuals & MR Chart
Individual measurements with moving range. For continuous process data with n=1.
EWMA
EWMA Chart
Exponentially weighted moving average. Detects small sustained process shifts.
CUS
CUSUM Chart
Cumulative sum chart. Optimal for detecting small mean shifts with tabular method.
p
p Chart
Proportion nonconforming. Attribute chart for variable subgroup sizes.
np
np Chart
Number nonconforming. Attribute chart for constant subgroup size.
u / c
u & c Charts
Defects per unit (u) and total defects (c) for count/Poisson data.
// Reliability Engineering

Life data analysis.
Failure prediction. FRACAS.

From accelerated life testing to fleet reliability growth — complete tooling for reliability practitioners.

01 / WEIBULL
Weibull Life Data Analysis
Fit 2 and 3-parameter Weibull distributions to failure data. Determine characteristic life, shape parameter β, scale parameter η, and B-life estimates.
MLE and Median Rank Regression fitting Confidence bounds (Fisher Matrix & Likelihood Ratio) B10 / B50 / BX life calculations Suspensions and interval censored data Probability, PDF, CDF, and Hazard plots
02 / CROW-AMSAA
Crow-AMSAA Reliability Growth
Track and project reliability growth during development and fielded systems. NHPP Power Law model with MLE parameter estimation and growth projection.
Time-terminated and failure-terminated tests Failure intensity and MTBF plots Laplace trend test for growth verification Projected MTBF at future time Multiple system fleet analysis
03 / FMEA & FTA
FMEA / Fault Tree Analysis
Design and Process FMEA with RPN and criticality matrix. Fault tree analysis with Boolean logic gates and minimal cut sets for system reliability.
AIAG/VDA FMEA format support Criticality analysis (MIL-STD-1629A) Qualitative and quantitative FTA Minimal cut set calculation
04 / FRACAS & RBD
FRACAS & System Reliability
Failure Reporting, Analysis and Corrective Action System template with Reliability Block Diagrams for series, parallel, and k-of-n configurations.
Closed-loop FRACAS workflow template Series, parallel, and complex RBD System MTBF / MTTF calculation Availability and maintainability modeling
// External Resources

Curated reference links.

Hand-picked standards bodies, training resources, software, and reference sites for quality professionals.

🏛️
ASQ — American Society for Quality
asq.org
Certifications, standards, publications, and the premier quality professional community.
📐
iSixSigma
isixsigma.com
Articles, tools, forums, and community for Six Sigma practitioners at all belt levels.
🔬
ReliaWiki
reliawiki.org
Comprehensive reliability engineering reference — Weibull, RGA, FMEA, and accelerated testing theory.
📰
Quality Digest
qualitydigest.com
Industry news, SPC guides, and technical articles on quality methods and standards.
🏛️
NIST/SEMATECH e-Handbook
itl.nist.gov
The definitive free reference for statistical methods in engineering and science.
📊
Minitab
minitab.com
Industry-standard statistical software. Free companion tutorials to Quality Vault tools.
Lean Enterprise Institute
lean.org
Books, training, and frameworks for lean thinking, VSM, and continuous improvement.
⚙️
SAE International
sae.org
Standards for automotive and aerospace quality engineering including APQP and PPAP.
// Stay Current

New tools every month.

Get notified when new spreadsheets, apps, and training resources are added to the vault.