UCL CL LCL SPECIAL CAUSE +3σ +2σ +1σ
QUALITY ENGINEERING PLATFORM

Every tool for
quality excellence
in one vault.

Spreadsheets, apps, and resources for Six Sigma, Lean, DMADV, Kaizen, and Reliability Engineering — built for practitioners by practitioners.

60+ Tools & Templates
8 Disciplines
40+ Stat Tests

Every methodology.
Every tool.

From Define to Control, from FMEA to Weibull — Quality Vault covers the full spectrum of modern quality and reliability engineering.

📊
Six Sigma
DMAIC methodology with complete toolsets for Define, Measure, Analyze, Improve, and Control phases.
SIPOCMSAGauge R&RProcess CapabilityFMEA
🔗
Lean Six Sigma
Combine waste elimination with variation reduction. VSM, 5S, Takt time, and OEE integrated with SPC.
VSM5S AuditOEETakt TimeKanban
🏗️
DMADV / DFSS
Design for Six Sigma — build quality in from the start. QFD, CTQ trees, transfer functions, and tolerance design.
QFDCTQ TreeTRIZPugh MatrixDOE
♻️
Kaizen
Continuous improvement events, A3 reports, rapid improvement worksheets, and Gemba walk tracking tools.
A3PDCA5 WhysFishboneGemba
📉
Reliability Engineering
FMEA, FTA, FRACAS, system reliability modeling, and life data analysis including Weibull distributions.
WeibullCrow-AMSAAFRACASFTARBD
🧮
Statistical Analysis
Full suite of parametric and non-parametric hypothesis tests, regression, DOE, and distribution analysis apps.
t-testANOVAMann-WhitneyChi-SquareRegression
📈
Control Charts
All major SPC chart types with Western Electric and Nelson rules auto-detection. Variables and attribute data.
X-bar RIMRp-chartCUSUMEWMA
🔬
Measurement Systems
Complete MSA toolkit — Gauge R&R (ANOVA & Average/Range), linearity, stability, and attribute agreement analysis.
Gauge R&RLinearityBiasAttribute MSA

Download. Open. Analyze.

Spreadsheets, interactive apps, and calculators ready to use on day one.

XLSX
⬇
Process Capability Calculator
Cp, Cpk, Pp, Ppk with histogram, normal probability plot, and automatic spec interpretation. Handles non-normal data with Johnson transformation.
APP
↗
Gauge R&R (ANOVA Method)
Full crossed and nested Gauge R&R study with ANOVA decomposition, %Contribution, %Study Variation, and ndc output with visual components breakdown.
XLSX
⬇
FMEA Workbook
Design & Process FMEA with RPN calculation, risk matrix visualization, action tracking, and automatic high-RPN flagging per AIAG/VDA standards.
APP
↗
Hypothesis Test Advisor
Guided wizard selects the right test for your data type, sample size, and assumptions. Runs the test and interprets p-values, effect sizes, and power.
XLSX
⬇
DOE Full Factorial Designer
2k and 3k full factorial designs with randomization, ANOVA, main effects and interaction plots, and optimized response surface output.
APP
↗
Weibull Analysis App
2 and 3-parameter Weibull fit with MLE and median rank regression, B10/B50 life calculation, confidence bounds, and probability plot output.
XLSX
⬇
Value Stream Mapping Template
Current and future state VSM with automatic takt time, cycle time, and VA ratio calculations. Kaizen burst markers and improvement roadmap.
XLSX
⬇
QFD / House of Quality
Complete HOQ matrix with customer voice, engineering characteristics, correlation matrix, competitive benchmarking, and prioritization waterfall.
APP
↗
OEE Calculator & Dashboard
Overall Equipment Effectiveness with Availability, Performance, and Quality decomposition. Pareto of losses and trend tracking by shift/line.

Parametric &
Non-Parametric
hypothesis tests.

Every test you need — from the classic two-sample t-test to Kruskal-Wallis and beyond. Each tool guides you through assumptions, runs the test, and explains the results.

Launch Test Advisor →
// SPC Control Charts

Every chart type, built-in rules.

Western Electric, Nelson, and WECO rules with automatic signal detection. Variables and attribute data. Phase I and Phase II analysis.

X̄R
X-bar & R Chart
Subgroup means and ranges. Classic variables chart for subgroup data n=2–10.
X̄S
X-bar & S Chart
Subgroup means and standard deviations. Preferred for larger subgroup sizes n>10.
IMR
Individuals & MR Chart
Individual measurements with moving range. For continuous process data with n=1.
EWMA
EWMA Chart
Exponentially weighted moving average. Detects small sustained process shifts.
CUS
CUSUM Chart
Cumulative sum chart. Optimal for detecting small mean shifts with tabular method.
p
p Chart
Proportion nonconforming. Attribute chart for variable subgroup sizes.
np
np Chart
Number nonconforming. Attribute chart for constant subgroup size.
u / c
u & c Charts
Defects per unit (u) and total defects (c) for count/Poisson data.
// Reliability Engineering

Life data analysis.
Failure prediction. FRACAS.

From accelerated life testing to fleet reliability growth — complete tooling for reliability practitioners.

01 / WEIBULL
Weibull Life Data Analysis
Fit 2 and 3-parameter Weibull distributions to failure data. Determine characteristic life, shape parameter β, scale parameter η, and B-life estimates.
MLE and Median Rank Regression fitting Confidence bounds (Fisher Matrix & Likelihood Ratio) B10 / B50 / BX life calculations Suspensions and interval censored data Probability, PDF, CDF, and Hazard plots
02 / CROW-AMSAA
Crow-AMSAA Reliability Growth
Track and project reliability growth during development and fielded systems. NHPP Power Law model with MLE parameter estimation and growth projection.
Time-terminated and failure-terminated tests Failure intensity and MTBF plots Laplace trend test for growth verification Projected MTBF at future time Multiple system fleet analysis
03 / FMEA & FTA
FMEA / Fault Tree Analysis
Design and Process FMEA with RPN and criticality matrix. Fault tree analysis with Boolean logic gates and minimal cut sets for system reliability.
AIAG/VDA FMEA format support Criticality analysis (MIL-STD-1629A) Qualitative and quantitative FTA Minimal cut set calculation
04 / FRACAS & RBD
FRACAS & System Reliability
Failure Reporting, Analysis and Corrective Action System template with Reliability Block Diagrams for series, parallel, and k-of-n configurations.
Closed-loop FRACAS workflow template Series, parallel, and complex RBD System MTBF / MTTF calculation Availability and maintainability modeling
// External Resources

Curated reference links.

Hand-picked standards bodies, training resources, software, and reference sites for quality professionals.

🏛️
ASQ — American Society for Quality
asq.org
Certifications, standards, publications, and the premier quality professional community.
📐
iSixSigma
isixsigma.com
Articles, tools, forums, and community for Six Sigma practitioners at all belt levels.
🔬
ReliaWiki
reliawiki.org
Comprehensive reliability engineering reference — Weibull, RGA, FMEA, and accelerated testing theory.
📰
Quality Digest
qualitydigest.com
Industry news, SPC guides, and technical articles on quality methods and standards.
🏛️
NIST/SEMATECH e-Handbook
itl.nist.gov
The definitive free reference for statistical methods in engineering and science.
📊
Minitab
minitab.com
Industry-standard statistical software. Free companion tutorials to Quality Vault tools.
⚡
Lean Enterprise Institute
lean.org
Books, training, and frameworks for lean thinking, VSM, and continuous improvement.
⚙️
SAE International
sae.org
Standards for automotive and aerospace quality engineering including APQP and PPAP.
// Stay Current

New tools every month.

Get notified when new spreadsheets, apps, and training resources are added to the vault.